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How to Make a
sword - Overview
There are many different
ways that swords are made but here is an overview of the steps for the
most common sword making process.
Forging A
bar of the desired metal or combination of metals is heated in a forge
and then it is hammered into shape. This hammering process can take
a long time. This is called drawing out the sword. The sword is worked
on in sections (usually around 6 inches in length) and repeatedly hammered
and heated until the sword comes into the desired shape.This
process is repeated and the sword is often heated then allowed to cool
without hammering. This is required by the metal to keep the desired
properties of strength and flexibility.
Annealing
When the final shape is complete the total sword is heated and then
allowed to cool very slowly. Often it is wrapped in an insulating material
to slow down this cooling. It can take as long as 24 hours and this
process is called Annealing and this makes the sword soft and easy to
grind.
Grinding
Now the blacksmith uses a grinder to work out the edge and point of
the sword. This would also be when any engraving is added. This is not
a completed sword yet. It is still much too soft.
Hardening Now
the sword is heated to a very high temperature and then placed into
a quenching tank. This quenching allows it to cool quickly and evenly
which will harden the metal.
Tempering Again
the blade is heated and quenched. But now the heating is at a much lower
tem perature than was used at the hardening. This heating/quenching
cycle may be repeated several times. This tempering allows the blade
to be strong but not brittle. It will have a certain amount of flexibility
yet still retain its sharp edge.
Completion The
sword blade itself is now complete. Now the additional parts will be
added such as the pommel the guard and the hilt.